COOLING TOWER REFURBISHMENT / DIRECT REPLACEMENT
1:1 cooling tower refurbishment of complete structural, hydraulic and mechanical part of a cooling tower. An existing concrete basin can be used further (optional refurbishment by our partner).
As far as possible, the latest generation components are also installed during the replacement process in order to meet the increased requirements with regards to efficiency, performance, immission control and noise.
X-COOLING offers all necessary steps for this:
- Engineering
- Power measurement before / after
- installation / removal
- Refurbishment
- Commissioning
Other service potentials
Drift rate reduction
- Layer density
- Exchange profile against honeycomb design
- Location
Performance increase
- Increase fan blade angle
- Change cooling fill
- Change fan unit
- Improve air travel (reduce obstacles in- and outside tower)
Save energy
- Change cooling fill
- Optimize fan unit
Adaption to different operating point
- Optimize sprayer nozzle diameter
- Adjust cooling fill / fan unit
Noise reduction
- Install falling water noise attenuators
- Adjust fan unit
- Install noise attenuators
Service demands at hydraulic part
Water distribution
- Damages
- Pollution inside tower
- Hydraulic overload
- Less waterflow than designed
Drift eliminators
- Damages
- Pollution
- High droplet output rate
Cooling fill
- Damages
- Pollution
- Aging
- Insufficient cooling performance
Service demand at mechanical part
Fan
- Damages
- Imbalance
- Korrosion
- High moise impact
- Insufficient cooling performance
Gearbox / Geared motor
- Damages
- Corrosion
- Oil-leckages
- wear of bearings and sealings
- short circuit
Drive shafts
- Damages
- Corrosion
- Wear of coupling flex elements
Service demand on casing / structure
Fan casing
- Damage
- Exchange of abestos casing
Outside cladding
- Damages
- Leckages
- Aging
- Asbestos replacement
Air inlet louver
- Pollution
- Leckages
- Aging
- Damages
Access hatches
- Leckages
- not present
- too small